Axson UP 6160 Vacuum Casting Services

Axson UP 6160 is a high-grade polyurethane casting system designed to simulate the properties of High-Impact ABS or tough thermoplastics. It distinguishes itself from standard resins by offering superior ductility and resistance to brittle fracture, making it an excellent choice for parts that require both rigidity and the ability to withstand mechanical stress. At JUCHENG, we use UP 6160 for functional prototypes where standard resins might be too brittle, such as heavy-duty equipment housings, clips, and industrial components requiring a long service life.

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Axson UP 6160 Vacuum Casting Services
Axson UP 6160 Vacuum Casting Material
Axson UP 6160 is a high-grade polyurethane casting system designed to simulate the properties of High-Impact ABS or tough thermoplastics. It distinguishes itself from standard resins by offering superior ductility and resistance to brittle fracture, making it an excellent choice for parts that require both rigidity and the ability to withstand mechanical stress. At JUCHENG, we use UP 6160 for functional prototypes where standard resins might be too brittle, such as heavy-duty equipment housings, clips, and industrial components requiring a long service life.
Axson UP 6160

Basic Characteristics & Composition

Axson UP 6160 is formulated for durability and ease of processing.
  • Toughness: It balances stiffness with elongation, preventing immediate snapping under load.
  • Easy Demolding: The resin is not aggressive to silicone molds, allowing for a higher yield of parts per mold (saving tooling costs).
  • Oberflächenbeschaffenheit: It cures to a smooth, non-porous surface that is easy to paint.
  • Thick Sections: It has a controlled exothermic reaction, making it suitable for casting thicker wall sections without excessive shrinkage or warping.

Color Options

  • Standard: White / Off-White.
  • Coloring: Like other ABS simulants, it accepts pigments well during mixing for integral coloring.
  • Finishing: Excellent adhesion for paints, primers, and soft-touch coatings.

Key Technical Parameters

1. Mechanical Properties (Typical values after post-curing):
Eigenschaft Wert Einheit Standard
Hardness 80 - 82 Shore D ISO 868
Flexural Modulus 1,800 - 2,000 MPa ISO 178
Zugfestigkeit 55 - 60 MPa ISO 527
Elongation at Break 10 - 15 % ISO 527
Heat Deflection Temp (HDT) 85 - 90 kJ/m² ISO 179
Impact Strength (Charpy) > 40 °C ISO 75
Linear Shrinkage 0.3 % -

2. PROCESSING 
  • Ratio: 1:1 mix ratio ensures easy handling and consistency.
  • Vakuumguss: Essential to remove air bubbles and ensure the resin fills complex mold cavities.
  • Pot Life: Approx. 10 minutes.
  • Demolding: 45-60 minutes at 70°C.
 
3. PRECAUTIONS 
  • Shake Well: Components (Polyol) must be shaken/stirred before use to ensure fillers are evenly distributed.
  • Moisture: Keep containers sealed.

4. STORAGE 
  • Conditions: Dry place between 15°C and 25°C.
 

Application Scenarios & Fields

Axson UP 6160 is ideal for general-purpose functional parts:
  • Consumer Electronics: Durable housings for remote controls, vacuums, and kitchen appliances.
  • Industrial: Covers, guards, and brackets that need to be tougher than standard models.
  • Automobil: Interior trim panels, air vents, console components.
  • Toys: Action figure parts that need to withstand handling.

Vacuum Casting Process Compatibility

  • Silicone Molding: Works perfectly with standard silicone.
  • Machining: Cured parts can be drilled, tapped, and sanded easily.
  • Assembly: Suitable for screw bosses and glued assemblies.

Advantages vs. Limitations

Advantages Limitations
Good Toughness: Less brittle than standard resins. Temperature: Moderate heat resistance (up to 90°C).
Mold Friendly: Extends silicone mold life. Cost: Slightly higher than entry-level resins.
Thick Casting: Good for parts with varying wall thickness.  
Paintability: Excellent surface for finishing.  

Manufacturers & Alternatives

  • Manufacturer: Sika Axson.
  • Alternatives at JUCHENG:
For higher impact (Crash test): Axson UP 3691.
For standard economical ABS: Hei-Cast 3012.
Jucheng Precision Factory
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